Thanks for info. I lifted some of the roof strip but the only joint I can see is running vertically down from the roof strip. I sealed it with clear silicone but it came off after a while maybe I should have made sure it was dry. Can i ask what sealant you used. My i20 is 63 reg
Hi there
I explored every area with a hose pipe and it only leaked into boot wen I run water on the roof. No you can’t see any gaps but the mastic seal that Hyundai applied to the weld joint between tools and body, under the plastic strip, was a lot narrower than the other side.
So I removed plastic strip ensuring I did not move the plastic clips that align with the metal brackets, thoroughly dried the channel with cloth and hair dryer.
Then applied a wide bead of sealant to the seam, smoothing it out to cover both edges of the original mastic seal. I also did the same with the vertical joint as it leaves the channel onto boot strut.
I, like you had previously sealed the roof joint, I used clear sealant used for brick, masonry, plastic windows and glass. However it was a month back so weather was always damp. It didn’t seal it and when I come to redo the seal you could remove the silicone seal in one long strand.
This time I used a sealant/adhesive by Granville from Halfords specifically for vehickes, it was £5 for a small tube. (See photo). I took a lot more care in preparing the channel by thouroughly drying it and cleaning any possible grease with white spirit. I also checked the weather to ensure no rain was expected for at least 4-5 hours.
My wife’s car is 63 plate too. I think the sun etc has affected the Hyundai mastic which is now rock hard and caused it ti pull away from metal so seal is broken but you cant see it is.
hope this helps as it was driving me mad not able to solve it. Few photos attached