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Updates on my experience below:

Thanks again. I went ahead and replaced mine just a few minutes ago, I had expected the code to clear itself but it didn't, so I cleared it myself. I'll drive it for a while and see how it works.

So far approx 2 wks, a few hundred miles, and no CEL or codes. :)

Was fairly easy, took less than an hour but had a few small complications:


c) I found I didn't have to remove the oil temp sensor, just the connector to it. However while putting the spring clip back on, it also fell off and into the engine compartment. I MacGyer'd a temporary solution using a wire twist tie through the slot that the spring clip would have gone into, just enough to put some pressure against the connector to keep it from backing out.

The MacGyver Solution is still holding for now, the Hyundai dealer did not have the spring clip. I'm going to visit a local company that specializes in fasteners. They had a 629-page catalog online and didn't show this part though.

Thanks,
-Raj
 
Replaced my switch, no more codes 5K later. Also lost a couple of parts into the mystery hole below the switch. Gone forever. Good thing I had extra torx bits. Saved about $300 doing it myself. Thanks again. :beer:
 
Great post, and I appreciate it! I have been getting P0011 codes lately, and just bought an OCV in hopes that this solves the issue. Just one thing...

Torque Specs (taken from my factory service manual):
Oil Control Valve bolt 7.23 - 8.67 ft. lbs
Oil temperatur sensor 14.46 - 28.92 ft. lbs
The torque spec for the OCV is correct, but for the OTS, I believe the correct torque spec is 14.46 - 17.35 ft-lb. I don't blame stephen9666 at all, however, because the manual does list the torque specs he posted. Then, in another spot, they list a second set of torque specs for the OTS.

I believe the second set of torque specs they show for the OTS, because a torque spec won't typically have a range of over 100% (i.e. ~14 - ~29 ft-lb is a huge range). You'd never see the torque spec for a drain plug, for example, be 25 - 50 ft-lb.

This is what stephen9666 was looking at:

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This is what they add in the section that describes removing/reinstalling the OTS:

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Those who would like to see what we're seeing should download the factory manual from my signature. (I paid for it; you can have it for free, because I think it's ridiculous to have to pay for something like this.)
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Discussion starter · #27 · (Edited)
Very good eye. I actually found TWO places in the manual where it lists the (likely incorrect) 14-28 ft-lbs spec.

I thought that was a wide torque spec when I read it, but my thought was "well, the factory service manual wouldn't be wrong."

I PM'd a mod to see if someone can edit the original post.

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I finally replaced my OCV today. The original owner of my Sonata had replaced it years ago, but as I found out, the one that was in there was still of the original design. That's good because it gives me hope that this new one will last.

Just a couple other random points from what I know/learned:

* Because the OCV bolt is steel, and the female threads it goes into are aluminum, you really should only remove it only when the engine is cold.

* I was able to get my Torx bolt out without (noticeably) damaging it. I used Teflon penetrating oil, but I doubt it did anything. I also did rap on it with a hammer a bunch of times, but I have no idea if that helped at all. I had gone to Advance Auto Parts ahead of time and bought the M6 x 1.0 flanged hex bolt (for a rapacious price)... Oh well.

* I didn't have to remove my OTS.

* I didn't remove the PCV hose until it came time to remove the old OCV. I wasn't going to remove the PCV hose at all, because it would be possible to change the OCV without doing so, but it's quite a bit easier if you go ahead and remove the hose.

* Actually, I didn't remove the entire PCV hose; I left the end connected to the PCV valve where it was, and disconnected the other end. Then, I simply bent the hose to get it out of the way. Very easy.

* I used a pair of channel lock pliers to remove the old OCV. It really didn't want to come out!

* I used a magnetic pickup tool similar to this one to remove the OCV bolt and also to replace it. (At one point, I dropped the Torx bit into "the abyss", and was able to get it out using this indispensable tool as well.)

* I dabbed some dielectric grease on the OTS and OCV contacts, because I am weird.

Thanks again to Stephen9666. I wish I had this kind of writeup for every repair escapade I embarked on!
 
Minor update. I didn't clear the CEL when I changed the OCV, because I wanted to know if the replacement fixed the issue. (When the P0011 first appeared, I cleared the CEL, then drove for over 1,300 miles before it came on again.)

After replacing the OCV, I took a really short (1 mile at most) trip around my neighborhood. After that was a ~10-mile trip to work, during which the CEL was on the whole time. But when I started the car as I was leaving work, the CEL was off. Torque later told me that the P0011 was there, but it referred to it as a "grey" code. I haven't used my dedicated OBD-II scanner, and I guess I don't have to.

I love it when things work out!
 
Discussion starter · #31 · (Edited)
Can the OCV be cleaned? Like with brake clean spray? I just got a 2006 and it has only that one code showing.
Hmmmm...I don't think it can. I don't think any of the info I've ever read about it says cleaning the valve will help. That includes the Hyundai TSB on the issue.

Also, Hyundai updated the part to help fix the problems with the valve. If a simple cleaning was all that's needed, I doubt they would have had to update the part.

Pulling the valve out to clean it would be the same amount of work as replacing it. I would suggest you spend the $60 and just replace it. But, I guess experimenting probably wouldn't hurt.
 
I put it in the linked http://www.hyundai-forums.com/181-nf-2006-2010-sonata/154912-p0011.html thread also but here is the part dealer gave me. 24355-2G500 as an update to the 2G000 according to his notes. No confirmation from SBR711 yet he's checking for me. Dealer I bought from said that the 000 was not fixing some of the trouble codes and this was the fix. He had on shelf, both same price, he brought them out to compare. The 500 had metal nose with mesh over the the center grooves that as you see go all around. What that means??? you'd need to ask the high paid engineers.

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Well it's in and no trouble codes so far. My old one reset itself and light was off already. I had time today to change my oil which was due. Once finished I sprayed the bolts with Kroil again, let it sit about an hour while I changed oil on Sequoia.

Got back to Sonata and had whole thing done in about 15 minutes thanks to prepping up based on stephen9666's help and pics. I bought a new t-30 and 6 point 19mm deep while at the store. Definitely get the 6 point as that sucker is in tight!. The oil temp sensor is a PITA to break loose. looks like Loctite red on the threads. I used just the 19mm with ratchet and tapped it a couple times with a rubber mallet. Took that out and the Torx came out with no issue. Replaced the OCV and reassembled (with some neversieze on torx). I also replaced my air filter, and cabin filter. Next on list some day soon is TB cleaning and ground clean ups. Summer tires need to go back on soon also. I don't know what is worse looking at all the junk on the cabin filter or knowing that the Sequoia doesn't have one?:eek:
 
OK well that didn't work. Went for nice long drive to parents for easter. Coming home CEL popped on. Had the code read today and it's back P0011.

I'm going to say it was about 150 miles after install, cruising light throttle, 70 mph.

Any other ideas? Take the G500 back and get the G000? SBR...where are you?
 
I'm currently at 74k miles. I bought the car with 62k and the check engine light came on not long after that. I've been putting off the repair for a while.
I am currently experiencing the same issues on my 2008 Kia Optima. I was wondering if you had experiences any other issues that might be related to this part such as the car stalling intermittently. When our car had approx 20K on it, it would stall occaisionally, with no check engine light or code . We spent months going back and forth with our Kia dealer until finally they brought in a factory guy who replaced the OCV. Problem solved...until recently. Now with approx 75K on it, the stalling is back along with the P0011 code. It probably had the code before, I just can't remember.

The valve you replaced is exactly like mine. Same appearance, location, everything. The part number is identical between the two makes. Just one thing, did you have to put any type of sealant on the pressure sensor when you reinstalled it?

Thanks for the video. It has been very helpful.

Steve
 
Outstanding write-up. The simplicity in describing the steps and the related pics was so well done that even an old geezer (like me!) could do it! :thumbsup:

^^^ Another benefit of forum membership.
 
priceless tutorial!!! thanks!! I have just hit 50000 miles on my 2009/2.4 and no issues with this part...i have used synthetic oil since I purchased car in 2008..I was curious if this part fails with others who have used synthetic oil long term????
 
19MM for the Oil Temperature Sensor?

I bought a new OCV and I tried using a 19mm deep socket to remove the OTS which is on the way but the 19mm socket didn't seem to fit the OTS on my 2007 Sonata 2.4L. I cannot get to the oil control valve without removing the oil temp sensor. I tried looking for a 20mm deep socket at home depot but could not find one. Are these common? I found a deep 7/8 SAE but this one was a little bit larger. I think I'll have to buy a whole set of sockets on the range and keep trying until one fits it. Is this clearly it or am I missing something? :confused:
 
19mm I think, but the 6 flats need to be real deep inside the socket to allow socket to pass over the electrical connector to grab the sensor' hex
 
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