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Fuel pump issues- No fuel to engine

5.6K views 22 replies 6 participants last post by  Joshua Posthauer  
#1 ·
I am in need of some help. I have searched forums and not found anything to match. I have a 2004 Accent 1.6L. The other day I installed a new fuel pump (The old one still worked but I thought it may have some problems.) I started it up and pulled the relay under the hood to let it die. I unhooked battery and then removed the assembly under seat. Installed new one and put back in. I reconnected battery and relay and it will not start. I can not hear the fuel pump coming on at all. It would not start. I have replaced the relay that I pulled. I have checked all fuses inside out of car. None are blown. Any ideas??

Also if we mixed up the two connectors on the assembly that go side by side what could that have caused? We have tried with it hooked up both ways. We had our primary car totalled and I decided I'd put some work into our old Hyundai and have it as a daily. I have spent tons of money and on other parts and am running out of time with rental. Thank you for all help.
 
#13 ·
I figured out which pins were what that you were referring to. Tested relay is good. I jumped the two together that the relay plugs into and it wouldn't run with. What settings do I use to test the power source for the relay to make sure it is giving power with the multimeter. Like what settings. Sorry for my lack of knowledge but you have taught me a lot already. If it isn't getting any power does that mean I shorted out the ecu when I mixed up the connections?
 
#14 ·
I used a check light on the fuse box to the fuel pump relay and it lights up. I unplugged the connector from the fuel pump and check it with the test light and it lights up to. Somewhat dim but it does light up. Does that mean it has to be a bad fuel pump. Maybe when I mixed up this connectors it shorted the pump out?
 
#19 ·
You tested pump in tank with direct power, not the uninstalled dry pump correct.
Pump uses gas for cooling and lubrication, can't be run dry.


Not to confuse things but.... For fuel pump to run it needs a good strong 12 volt DC signal and it needs amperage along with the 12 volts to run properly. The light could be dim because there is not enough amperage.


Amperage is like the flow that does the work. If dirty or corroded, wiring connections cause amperage losses. You meter has the ability to test amperage with a built in internal fuse. But you must be careful ; going across the battery terminals for ex will blow this normally 10 amp fuse instantly.
 
#21 ·
So i got it so the pump is definately kicking on by replacing the wires between the pump itslef and the lid of the unit. The pins on the lid connection are exposed, lacking a connector around it now. I've read that it is safe but now is the time for anyone who believes different to let me know. It terrifies me the thought of it blowing up on beneath my family. I'm also an extreme worrier. Anyways it is definately running now but still won't start. I havent checked fuel pressure but I'm sure its not leaving the tank. I don't think we put it back together quitre right and the fittings for the fuel path aren't complete. There was a little black o ring that goes somewhere and a plastic fitting that was around the output on the top of the pump itself by the connector. The 0 ring could have gone two places. Any one know where all the seals go?? Anyone have left over pictures or anything? Thank you all so much for the help.
 
#22 ·
i would be a little concerned....exposed wires/connections have the potential to create spark - right above a 45L tank of fuel. plus they will corrode. it just comes down to 'why take that chance?'

an easy ghetto fix? silicone the **** out of them with RTV. it'll be a pain to get the wires off again, but that depends if you care.