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Cold weather fuel mileage problem solved.

9.7K views 14 replies 9 participants last post by  irobertson  
#1 ·
Some on here are fine with getting 22-24 mpg (U.S gallon) in the very cold -10 C and lower in the first 30 min of driving. I however was not. What if your drive was just under that? All winter, 90 % of your driving was at that very low MPG.


So, installed a block heater for the ICE. No real change. Next, install heater into secondary cooling system. The somewhat jerky starts were mostly gone but watching what the ICE was doing with the battery got me thinking.

Now we all have tried to shut off the heater even with the ICE fully heated up but still no go. ICE would run for the entire drive even with heater off. Now our battery's are not liquid cooled like most other's are witch in the very cold can help to heat up the battery. The next thing I tried was I took the plastic cover off the battery and place a heater (like you would have at your feet under a desk) with a thermostat and had it about 10-12 inches away at low heat. Our battery's only need a little heat. Our's are more efficient than others so don't generate as much on their own hens the air cooled as to the liquid. This is what the ICE and momentary low power use of the electric motor was trying to do. Bring the battery up to temp.

I have done this for four days to make sure I got consistent results. Now this was done only with the heater in the trunk on. Didn't have the cords to run to trunk and block heater etc. The result is with backing out of the drive way, turn the heat off the ICE shut off right away. Full EV mode was available. When underway with ICE recharging bat turn heat back on. When bat at 3/4 and EV mode would kick in or when coming up to light turn heat off ICE would shut off. In about 5-7 km or 3-4 miles the ICE would be heated up to the point you don't have to shut off the heat and the ICE would shut off itself as normal. (of course you could just wait for the ICE to heat up but was doing this to see if it worked)

Over the past four days, in my 26 min drive, I have seen the car go from 22-24 mpg to 34 mpg. Massive improvement. I'm telling you. Those of you in real cold, not this 23 F stuff. Try it. Just a little heat is all you need. Don't try to cook them.http://www.hyundai-forums.com/images/smilies/smile.gif
 
#4 ·
I'd like to clean out the garage but alas I don't have one. :(

Eric1r, now that I know this works the one's you show would make a more permanent install and take less room. My trunk is empty but if you got stuff in there don't want to set her on fire. Might be to warm then eh. The pad type your showing would make it easy to put the stock cover back on. Will play with some and then could extend the cord to the front of the car so you plug in like every one else.

People look at you funny when your plugging in at the trunk.
 
#5 ·
Yes we have seen a huge drop in MPG when my wife commutes to work which is like less than two miles but yesterday I had to make a meeting nearly four hours away.
On the trip there i picked up a big tail wind and was running 44.3 MPG for nearly four hours..this car handles wind very very well

On the way home I hit a signifigant head wind and still averaged nearly 41MPG

So some of that goes to its low coefficient of drag
Some of it goes to the long run time

Still very very pleased with the car overall

Still can't believe how well this car handles wind and cross wind
 
#7 ·
Yes it did 35 mpg @ 75 mph into a 40 mph headwind on the way back to San Diego without any handling problems on heavy side winds it was about 33 mpg at that speed and still not very noticeable steering problems.:)
 
#9 ·
Forgive me for sounding a bit confused, but... well I am. I'm not entirely sure how you've rigged up a battery heater in your trunk. Do you have any pictures? I would love to be improving my winter mileage now that I'm living out in Calgary.

My biggest issue is window defrosting - it fogs up in the cold weather and I need to use the defrost, which automatically kicks in the ICE for quite a while until something (perhaps it is the AC unit?) warms up and then I start noticing that I can get EV mode when stopped. That being said, like AC in the summer, it does seem to draw a fair bit of power from the battery and reduces the amount of time my ICE is off, thus reducing my mileage.

Current estimates this winter - I'm averaging about 6.5L/100km on the highway in the cold, but it's around 7-7.4 in the city. If I could get that down to 6-6.5 overall, I'd be happier.
 
#10 ·
Ceramic 12V Battery Heater on Optima Hybrid

See attached pic showing yesterday's ~42MPG results with -9F outside temp. Nice!

The other pic shows my HarborFreight $10 heater mounting with simple wiring, which was direct to 12Vbatt with an inline switch mounted in the cabin on the +12V wire leg. At this point I plan to manually turn the heater on/off, but now that I know this helps, I will want to get either a control timer and/or a temp sense circuit control too(so I don't worry about forgetting to turn it off). Be careful with your AWG wire & switch selection, since these heaters are rated 11Amps.

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Hybrid after the update still sucks in the cold - Page 2
 
#12 ·
I think the earlier post showing a heater or some sort of element on the battery is a good idea. Something so that the battery is warm in the winter months for those who have to deal with it. And by warm i mean a battery that is maybe 50 degrees or so rather than 3 degrees like mine is going to be all next week here in Chicago. This is one the differences between this hybrid and other hybrids that utilize a liquid cooling system.
 
#14 ·
Wayne just finished driving our sister 2014 Kia Optima Hybrid in the cold and discovered this:

"Hi All:

A tip for those with the Kia Optima Hybrid. It was 50 degrees this morning and I did not wear a jacket.

Do not run the heater on cold mornings, just the heated seats and wheel. If you run the heater, the engine will stay running even with the SoC at 7/8. SoC normally oscillates between 1/2 and 3/4 with slow speed city stuff allowing to drop one bar below 1/2 once in a while.

After watching SoC continue up to nearly topped off and the ICE still running while crashing the avg. I shut the cars HVAC heat down when I got to the local McDonald's Drive through 2.2 miles away. For the total RT, the Optima Hybrid EX allowed just 28.1 MPG with me driving. Word to the wise, use electric seat and wheel heater but do not use the HVAC heater until the car is warmed up on your normal commute. You will be very disappointed with the efficiency of your Optima Hybrid if you do not heed this work around.

Wayne"

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