Well, after 3,000+ posts on the forums I thought it was about time I actually started a thread, so here goes :
I've come across a few threads recently were folk are fitting LED bulbs to their indicator lamps and having trouble with what is generally called hyper flashing lamps. The two common ways to combat hyper flashing is to either fit load resistors in parallel with the LED bulbs or replace the flasher relay with an LED compatible unit.
Today I was asked by a customer to fit load resistors to his flasher circuits because he had replaced the standard bulbs with LEDs and was suffering from hyper flash. The main benefit of fitting LED bulbs, to me at least, is they're much more energy efficient than the incandescent bulbs they're replacing so it seems daft to fit load resistors which makes the LEDs as inefficient as the original bulbs. So rather than fit load resistors I had a go at modifying the original flasher unit to make it LED compatible. This turned out to be a very easy mod and I've uploaded some photos below to show how to do it to a standard Hyundai flasher unit. I realize that stand alone flasher units are becoming rare but it wouldn't surprise me to find that the same basic circuit is used in the electronic control units on newer models. The micro processor used was designed specifically for automotive flasher units so the same chip might be inside the relay module on the Santa Fe, for example.
So, what causes hyper flash?
Well, inside the flasher relay there are 3 basic components : a low value shunt resistor, a micro processor, and the relay itself.
The shunt resistor is wired in series with the 12V supply to the relay, so the current that is being drawn by the flasher bulbs has to pass through this resistor. The voltage drop across the resistor is measured by the micro processor. The more current that passes through the resistor, the higher the voltage drop across the resistor will be. When a bulb blows the current drawn by the bulbs is reduced which in turn reduces the voltage drop across the shunt resistor. When the micro processor detects that the voltage drop has reduced below a specific value it switches the relay on and off at twice the normal rate to warn the driver that a bulb has failed. This is the same thing that happens when you replace your bulbs with LEDs. The current drawn by the LEDs and therefore the voltage drop across the shunt is too small and the processor gets stuck in "hyper flash" mode.
So, what's the fix?
It's easy really. All you need to do is prevent the micro processor from measuring the voltage drop across the shunt. All that involves is opening the relay and cutting the track on the circuit board inside that carries the voltage drop from the resistor to the micro processor. With the track cut the processor has no way to know that a bulb has blown (or you've replaced the bulbs with LEDs) and it maintains it's normal flash rate. The photos below show what track you need to cut.
I hope someone decides to fit LEDs to they're older car and finds this info useful.
Cheers.
Scottie.
I've come across a few threads recently were folk are fitting LED bulbs to their indicator lamps and having trouble with what is generally called hyper flashing lamps. The two common ways to combat hyper flashing is to either fit load resistors in parallel with the LED bulbs or replace the flasher relay with an LED compatible unit.
Today I was asked by a customer to fit load resistors to his flasher circuits because he had replaced the standard bulbs with LEDs and was suffering from hyper flash. The main benefit of fitting LED bulbs, to me at least, is they're much more energy efficient than the incandescent bulbs they're replacing so it seems daft to fit load resistors which makes the LEDs as inefficient as the original bulbs. So rather than fit load resistors I had a go at modifying the original flasher unit to make it LED compatible. This turned out to be a very easy mod and I've uploaded some photos below to show how to do it to a standard Hyundai flasher unit. I realize that stand alone flasher units are becoming rare but it wouldn't surprise me to find that the same basic circuit is used in the electronic control units on newer models. The micro processor used was designed specifically for automotive flasher units so the same chip might be inside the relay module on the Santa Fe, for example.
So, what causes hyper flash?
Well, inside the flasher relay there are 3 basic components : a low value shunt resistor, a micro processor, and the relay itself.
The shunt resistor is wired in series with the 12V supply to the relay, so the current that is being drawn by the flasher bulbs has to pass through this resistor. The voltage drop across the resistor is measured by the micro processor. The more current that passes through the resistor, the higher the voltage drop across the resistor will be. When a bulb blows the current drawn by the bulbs is reduced which in turn reduces the voltage drop across the shunt resistor. When the micro processor detects that the voltage drop has reduced below a specific value it switches the relay on and off at twice the normal rate to warn the driver that a bulb has failed. This is the same thing that happens when you replace your bulbs with LEDs. The current drawn by the LEDs and therefore the voltage drop across the shunt is too small and the processor gets stuck in "hyper flash" mode.
So, what's the fix?
It's easy really. All you need to do is prevent the micro processor from measuring the voltage drop across the shunt. All that involves is opening the relay and cutting the track on the circuit board inside that carries the voltage drop from the resistor to the micro processor. With the track cut the processor has no way to know that a bulb has blown (or you've replaced the bulbs with LEDs) and it maintains it's normal flash rate. The photos below show what track you need to cut.
I hope someone decides to fit LEDs to they're older car and finds this info useful.
Cheers.
Scottie.