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Guess I could have help here, the lower oil pan is not nessesary to be removed. Its just there to protect the engine if you run over something that will crack if it was all alluminum.

I hope what your describing isn't the same issue I have with my old engine, too much sludge buildup from oil change neglect which cause a quiet idle but loud at 2k+ rpm. In my case the engine was trash from top to bottom and eventually the car would die and the Oil light would come on.
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