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Dear Granular,
Just to clarify your problems:
The rear brake caliper is non-functional due to the handbrake seizing? does this affect both sides of the rear brakes? Now have a grinding noise from the rear.
The brake hydraulic system and the clutch hydraulic system are independent systems with two reservoirs and two master cylinders. The brake system is not affecting the clutch.
Proper adjustment of the park brake is one of the steps in a rear brake pad replacement. Are you sure he cleaned all the corrosion from the guide pins, or replaced? This allows your brake pads to 'float' when not receiving pressure from the caliper piston. If the pads are 'frozen', they will not release and consequently will wear very rapidly.
Also, how old is your brake fluid??? It is cheap, replace with new and bleed the air from the system. If your brakes are going soft, this is indicative of water contaminating the fluid, which converts to steam under hard braking pressure, which gives you soft brakes. Brake fluid is cheap, just replace.
If your brake fluid is old enough to become contaminated with moisture, then probably your clutch fluid is also contaminated. It is is supposed to appear almost water clear. Dark brown or black color is contaminated and old. The clutch uses DOT 3 or DOT 4 brake fluid. Replace and bleed air from the clutch hydraulic system.
Slippy clutch? open the bonnet. have a helper engage and disengage the clutch while you inspect the movement of the clutch slave cylinder and engagement fork under the bonnet on top of the transmission. Is the little rod in the end of the slave cylinder moving the engagement fork freely? If the slave cylinder rod is not moving freely, you have air in the hydraulic system. If the rod is moving/trying to move but the engagement fork is not moving then you have an improperly assembled clutch. If the rod moves, the fork moves, but the clutch still slips, then you may have a leaking rear engine oil seal that is throwing oil on the clutch friction material...which makes it nice and slippery.
Byron
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